In a significant development for the global fiber glass industry, the China Jushi Huai'an Zero Carbon Intelligent Manufacturing Base has successfully ignited its second production line, capable of producing an impressive 100,000 tons of glass fiber annuallyThis marks a pivotal milestone in the construction of the world’s first zero-carbon intelligent manufacturing base for fiberglass, further emphasizing China's commitment to environmental sustainability and energy efficiency.

Glass fiber, a versatile material, finds applications across numerous sectors including transportation, electronics, construction, environmental protection, and infrastructureIts lightweight, durability, insulating properties, and corrosion resistance have made it a popular alternative to traditional materials such as steel, wood, and stoneAs industries strive to meet modern demands for sustainability, fiberglass emerges as a key component in innovative composite materials.

The establishment of the Huai'an Zero Carbon Intelligent Manufacturing Base began on February 8, 2023, and has since successfully launched two production lines

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This facility operates on green electricity, employing a comprehensive green energy plan, low-carbon production technologies, and a zero-carbon recycling modelSuch methodologies enable the base to achieve a remarkable goal of zero net carbon emissions, setting a benchmark for future industrial operations.

The successful operation of this zero-carbon facility hinges on the robust support from the renewable energy sectorIn Lianshui County, situated within Huai'an City in Jiangsu Province, towering wind turbines that soar over 180 meters are tirelessly converting wind energy into electricityThis wind power project, expected to be connected to the grid by the first half of 2024, stands as China’s first large-scale commercial project utilizing 180-meter super high mixed towersWith an impressive annual energy output exceeding 500 million kilowatt-hours and a carbon emission reduction of more than 400,000 tons, it exemplifies how innovative energy solutions contribute to the larger ecosystem of production

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Significantly, the fiberglass used in the manufacturing of wind turbine blades is sourced from Jushi, thereby creating a complete cycle of renewable resource utilizationA portion of the electricity generated is allocated to the Huai'an facility, powering the production of fiberglass, while the remainder feeds into the national grid, allowing for an eco-friendly power supply that benefits households across the country.

The fiberglass industry has long been committed to advancing green development by accelerating the research, development, and integration of energy-saving and carbon-reducing technologiesThe creation of the zero-carbon intelligent manufacturing base not only represents a convergence of fiberglass production and renewable energy but also signifies the industry's potential to achieve high-quality development through innovative practices.

As a leader in the fiberglass sector, China Jushi is continuously pushing for a green transformation across the industry

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The company is establishing a comprehensive green development system that encompasses the entire lifecycle of fiberglass products, from research and development to production, packaging, logistics, and salesThis initiative involves high-standard construction of waste-free, green, and zero-carbon factories.

On the research and development front, Jushi places a strong emphasis on design that incorporates sustainability from the very beginningUtilizing a nationally recognized research platform, the company focuses on cutting-edge industry technologies, holding 100% of the intellectual property rights concerning advanced glass formulations, large electric melting furnaces, and key raw material innovationsRecent formulations of fluorine-free and boron-free E7, E8, and E9 fiberglass not only enhance the physical properties of products but also minimize the usage of raw materials by at least 10%, leading to annual savings of over one million tons of mineral resources.

In manufacturing, advanced digital technologies such as artificial intelligence and industrial internet technology facilitate interconnectedness between personnel, equipment, and systems

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This integrated platform for operation, manufacturing, and control fosters innovation, significantly improving efficiency and establishing low-carbon, circular "future factories." By employing state-of-the-art melting furnaces, electric auxiliary melting technology, and pure oxygen combustion, Jushi enhances combustion efficiency while reducing natural gas consumption by approximately 72.8 million cubic meters annually, which is equivalent to the annual gas usage of around 360,000 householdsThe implementation of energy-saving, low-carbon, and environmentally-friendly technologies has notably automated and digitized the production of fiberglass, marking a leap forward in operational efficiency.

From a governance perspective, the company has adopted a range of technologies aimed at treating waste gases, reusing water, and repurposing dried sludgeThese efforts substantially decrease pollutants and promote a recycling-oriented approach within fiberglass production

Moreover, Jushi's commitment to sustainability is reflected in its choice to use recyclable composite material trays instead of single-use paper tubes, drastically reducing the consumption of paper products and achieving eco-friendly packaging solutionsIn 2023, Jushi achieved a carbon emission intensity that is 33% lower than the industry average; its sophisticated waste gas treatment system boasts a purification efficiency of 95%, exceeding national emission standardsFurthermore, Jushi has attained a remarkable 100% compliance rate for hazardous waste disposal, with a waste fiber recycling rate also reaching an impressive 100%.

On the consumer end, Jushi leverages its position as an industry leader to cultivate a high-quality ecosystem for the fiberglass industryIts products are widely deployed in sectors such as wind power generation, electric vehicles, and photovoltaic industries

Notably, utilizing fiberglass composite materials in vehicles can reduce their weight by 15%. If every car reduces its weight by 100 kilograms, this could lead to a reduction of carbon dioxide emissions by 3 to 5 tons over 300,000 kilometers of travelIn the realm of construction materials, recycled fiberglass contributes to the creation of green buildings with extended lifespansMeanwhile, in the wind power sector, one in every three wind turbine blades globally utilizes Jushi's fiberglass products, highlighting the essential role of this material in sustainable practicesFrom grand architectural feats to daily life infrastructure, fiberglass is an integral component across numerous industries, including renewable energy, new infrastructure projects, electric vehicles, and 5G telecommunications.

As the fiberglass industry continues to undertake significant initiatives for implementing green energy strategies and exploring zero-carbon cycles, the integration of renewable energy sources is guiding the growth of its main operations